WinderOps™ by Industrial Machine Specialists LLC
920-284-0473 • nick@imsconvert.com
Operator Training • Winder Performance • Line Playbooks

Turn operator guesswork into repeatable, documented winder performance.

WinderOps™ trains your operators on what each setpoint does on your machine, with your material — then documents the process in a playbook that stays on the line.

Request a Winder Audit See the Program

Built for converting operations where defects, turnover, and tribal knowledge are costing money.

Winder Audit
Identify training gaps, setpoint confusion, and recurring quality issues.

Mastery Clinic
Hands-on operator training at the machine.

Certification + Playbook
Document skills, procedures, recipes, and first actions.

The problem

Most winder issues are operator-driven variables that never got explained.

Operators adjust tension, taper, nip, overspeed, slitting, and guiding every day. When those settings are learned by habit instead of trained and documented, performance depends on who is running the line.

If the crew can run the machine but can’t explain what the settings do, the operation is exposed.

WinderOps closes that gap with machine-specific training and documentation.

Set by feel

Tension, taper, nip, and overspeed adjusted from memory or habit.

Recurring defects

Telescoping, baggy edges, soft rolls, wrinkles, and re-slits return.

The outcome

A repeatable system for how your line is run.

WinderOps turns operator knowledge into a documented operating standard — practical enough for the floor and structured enough for supervisors, safety teams, and customers.

Setpoint Literacy

Operators understand what each control does to the web.

Documented Recipes

Jobs run from checklists, limits, and line-specific references.

Defect Response

Common problems have clear first actions and escalation points.

Training Record

Certification creates a defensible record of operator competence.

The WinderOps program

Start with the audit. Then train by level.

WinderOps is built as a clear progression: first we identify the gaps, then operators move through practical training levels based on what they need to do on the line.

Audit

Find the Gaps

Remote or on-site review of the machine, process, crew knowledge, current procedures, and recurring defects.

  • Video walk-through or on-site review
  • Pre-assessment questionnaire
  • 90-minute review session
  • Findings summary and recommended next steps
OutcomeClear priorities before training begins.
Level 1

Safe Operator

For operators who need the foundation to run documented jobs safely and consistently.

  • Basic machine function and web path understanding
  • Safe startup, shutdown, and standard running procedures
  • Recognizing obvious defects and when to stop/escalate
  • Using checklists and documented recipes
OutcomeOperator can run standard jobs using documented procedures.
Level 2

Machine-Capable

For operators who need to understand adjustments and respond to common winding problems.

  • What tension, taper, nip, overspeed, slitting, and guiding do
  • How to make controlled adjustments within approved limits
  • Defect recognition and first corrective actions
  • Consistent setup practices across shifts
OutcomeOperator can adjust within limits and troubleshoot common defects.
Level 3

Winder Lead

For lead operators, trainers, or supervisors responsible for line performance and mentoring others.

  • Recipe development and setpoint refinement
  • Diagnosing more complex defects and recurring issues
  • Coaching Level 1 and Level 2 operators
  • Maintaining the line-specific playbook and standards
OutcomeLead operator can support recipes, troubleshooting, and crew consistency.
ROI drivers

The cost of operator inconsistency adds up fast.

WinderOps targets the problems that cost plants money every week: rework, scrap, inconsistent quality, slow onboarding, and downtime.

Reduce Re-Slits & Scrap

Lower the cost of material waste and rework.

Improve Roll Quality

Make output more consistent across crews and shifts.

Faster Onboarding

Reduce dependence on one senior operator’s memory.

Who it’s for

Built for plants that need better winding performance without buying new equipment.

Converting Operations

Film, foil, paper, label, flexible packaging, nonwovens, and similar web-based manufacturing.

Recurring Quality Issues

Telescoping, baggy edges, wrinkles, soft rolls, hard/soft bands, and re-slits.

Training Gaps

Teams onboarding new operators or relying heavily on a few experienced people.

Known Platforms

Cameron, Dusenbery, A&F, Titan, Atlas, Webco, Conweb — just to name a few..

Let’s take a look at your operation.

Send a few details and IMS will follow up to determine the right next step: technical service, WinderOps, or WinderSafe.

Most clients start with a Winder Audit to identify what’s actually causing issues.

Call 920-284-0473

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